Electro-mechanical assembly
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Seamless Electro-Mechanical Assembly
Electro-mechanical assembly is a highly specialized process that integrates electronic and mechanical components into a seamless system or product. At Tecnova Electronics, we combine precision assembly instructions with advanced manufacturing techniques to deliver high-quality assemblies tailored to your specific requirements.
We thrive on tackling complex electro-mechanical assembly projects, ensuring every detail of the process is expertly managed. From populating printed circuit boards to creating custom cable and wiring harnesses, we’ve got all aspects of your assembly covered.
Our capabilities include system integration, such as cable connections, screens, connectors, and switches. We provide fully assembled and rigorously tested box builds, perfectly tailored to meet your specifications.
Electro-Mechanical Assembly Potting
Circuit board potting is a critical process used to protect electronic assemblies from environmental factors. This involves encapsulating the circuit board in a durable insulating material that enhances its longevity and performance.
Tecnova Electronics utilizes 2-part epoxies for encapsulation, whether through manual application or robotic assistance.
Our precision potting services are tailored to the unique needs of each project. By employing cutting-edge techniques and materials, we make sure that every potted circuit board maintains its functionality and reliability in even the most demanding applications.
Discrete Wiring for Electronic Control Panels
Along with electro-mechanical assembly, we specialize in assembling control panels with precision-focused discrete wiring. By keeping visible wires to a minimum, we deliver clean, streamlined panels that not only look professional but also improve functionality. This tidy design simplifies troubleshooting and maintenance, making it easier to identify circuits and components, cutting downtime, and preventing errors caused by messy wiring.
Our process is fully customizable to meet your specific requirements, ensuring an optimized layout that maximizes space efficiency within the control panel. The result is a visually polished, highly functional solution that reflects superior quality and craftsmanship.
Electro-Mechanical Assembly Roadmap
Our process for Managing Electro-Mechanical Assemblies Involves Several Key Steps to Ensure Quality and Efficiency:
Project Planning
Define project requirements, including design specifications, timelines, and budget. Organize production schedules, tooling, and materials to streamline the entire process from start to finish.
Sourcing and Procurement
Source or fabricate enclosures and secure all necessary components, ensuring they are ethically sourced and cost-effective. Confirm that all materials and parts meet the required specifications and quality standards.
Kitting and Preparation
Assemble all parts and components into kits, ready for integration. This step minimizes errors and ensures that every component is available at the right time for assembly.
Assembly
Execute the box build assembly according to project requirements. This step includes tasks like integrating PCBs, installing wiring harnesses, and finalizing sub-assemblies. Each assembly is done precisely to meet the design’s specific standards.
Testing and Quality Control
Perform thorough testing on each completed assembly to verify that it meets all specifications, functionality, and safety standards. Quality checks at this stage prevent costly errors and ensure a reliable end product.
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